| |

Racking Systems |
| |
|
| |
Interlock Pallet Racking
The complete range of Pallet Racking Solutions Schaefer
specializes in solutions for systematic applications in all storage
requirements. All products incorporate the latest market requirements
and the highest quality standards. |
| |
| |
|
| Selective
Pallet Racking: |
|
 |
Also
known as adjustable pallet racking, this is the most popular
and economical form of pallet racking, providing safe, 100%
selective storage up to 11meters. Selective racking can now
help fully utilize valuable space, while interlock pallet racking
can be designed to meet virtually any pallet size or weight
and can be used in conjunction with all types of mechanical
handling equipment. A wide range of accessories are available
to accommodate non-standard pallet loads and wire mesh fencing
can be incorporated for simple security or bonded enclosures. |
|
| |
| |
| Mechanical
Handling Equipment |
| » Counterbalance or Reach Truck |
» Reach Truck offers up to 30% improved
use
of floor space and operates to a
height
in excess of 9 meters |
|
| |
| Features |
| » Good stock rotation |
| » Good order picking, 100% selectivity |
| » Average picking rate |
| » Good product protection |
| » Low floor area utilization |
» 31% nett pallet area m2 usage of overall
warehouse area |
|
|
| |
| |
|
| Very
Narrow Aisle (VNA) Pallet Racking - High Bay Storage: |
 |
Designed
to meet the new generation of warehouses with heights up to
20 meters, and designed around the operating tolerances of VDA
equipment where aisles are marginally wider than the load. While
an increasing range is now available, the final choice is dependant
on a number of factors including size of installation, throughput,
order picking requirements, size and weight. |
|
| |
| |
| Mechanical
Handling Equipment |
» Specialist high cost machine requiring good
floor surface |
» Operates within guide rails or wire induction
guidance system which operates to a height
of about 14 meters |
|
| |
| Features |
| » Good stock rotation |
| » Good order picking, 100% selectivity |
| » Fast picking rate |
| » Good product protection |
| » Average floor area utilization |
» 50% nett pallet area m2 usage of overall
warehouse area |
|
|
| |
| |
|
| Drive-in,
Drive-through Pallet Racking: |
 |
This
system provides the user with maximum storage capacity using
the minimum amount of space and is particularly suited to the
storage of very large quantities of the same product. The system
consists of continuous rows of racking with no aisle in between.
Loading and unloading is by means of counter balance or lift
trucks, which can drive into the racks. For Drive-In racking,
picking and replenishment is done from one side only, while
for Drive-Through racking, both sides of the racking are used.
Drive-Through racking also offers the advantage of picking and
replenishment taking place independently of each other. |
|
| |
| |
| Mechanical
Handling Equipment |
| » Counter balance or reach truck |
| |
|
| |
| Features |
| » Limited stock rotation |
| » Limited order picking, 20-30% Selectivity |
| » Slow picking rate |
| » Average floor area utilization |
» 50% nett pallet area m2 usage of overall
warehouse area |
|
|
| |
| |
|
| Double
Deep Pallet Racking: |
 |
This
system requires the use of a specialist reach truck. While achieving
increases in capacity of up to 30% above its derivative the
Selective pallet rack, only 50% of the pallets are immediately
accessible. This system however provides an excellent method
of increasing warehouse capacity when fast movement of pallets
are not essential or when alternate systems such as the Drive-In
which require high numbers of homogeneous pallet types, are
not possible. |
|
| |
| |
| Mechanical
Handling Equipment |
» Specialist machine with either pantograph
or telescopic forks |
| |
|
| |
| Features |
| » Lower beam level required |
| » Operates up to a height of 8 meters |
| » Average stock rotation |
| » Average order picking, 50% selectivity |
| » Slow picking rate |
| » Average floor area utilization |
» 42% nett pallet area m2 usage of overall
warehouse |
|
|
| |
| |
|
| Live
Storage Pallet Racking: |
 |
Working
on the system of 'parts to the picker' this system provides
excellent volume usage with storage up to 15 pallets deep on
first-in-first-out principle. The combination possibilities
are endless from storing simple parts to palletized goods, or
even combining this with integrated conveyor belts to maximize
picking combinations. Safety features controlling speed of pallets,
automatic offload separation and entry guides ensure ease of
operation. As each lane can be used to store different commodities,
more picking faces are available than with the Drive-In system.
For non-standard pallet sizes, the unique 'Hysterisis Wheel'
system is available.
A derivative of the conventional flow through system is push-back
storage where each pallet stored on rollers or guides can be
stored up to five deep by simply pushing back all the pallets
in each lane. This system offers high density storage and allows
different products to be stacked on each level. Operating on
a first-in-last-out principle it is suitable for products dispatched
on a 'batch' system. |
|
| |
| |
| Mechanical
Handling Equipment |
| » Counter balance or reach truck |
| |
|
| |
| Features |
| » Ideal for high environment e.g. Cold Stores |
| » Excellent stock rotation using FIFO principle |
| » Good order picking |
| » Fast order picking rate |
| » Good floor area utilization |
» 60% nett pallet are m2 usage of overall
warehouse area |
|
|
| |
| |
|
| Mobile
Pallet Racking: |
 |
This
system of racking can increase storage capacity by 80% over
the conventional static racks without loss of selectivity with
individual racks mounted on mobile bases. These bases are power
driven and can be controlled using hand-held remote controls.
Using low maintenance electric motors, the mobile bases run
on rails in-laid into the floor and are capable of supporting
rack lengths in excess of 50meters and weights exceeding 500
tonnes. |
|
| |
| |
| Mechanical
Handling Equipment |
| » Counter balance or reach truck |
| |
|
| |
| Features |
| » Ideal for high environment e.g. Cold Stores |
| » Good order picking, 100% selectivity |
| » Good floor area utilization |
» 65% nett pallet are m2 usage of overall
warehouse area |
|
|
| |
| |
|
| Automated
Storage and Retrieval System (AS/RS): |

Courtesy: Komatsu Forklift
Asia |
This
fully automated warehouse and materials management system allows
for accurate and timely inventory information and provides just-in-time
delivery of raw materials and components, integrating the process
of receiving and stocking in. The pallet storage system is based
on the transfer of pallets via pallet conveyors and transfer
carriages to the pallet racking serviced by pallet stacker cranes.
The pallet racking and mini-load storage system is designed
specifically for use with automated storage systems serviced
by AS/RS cranes with racks based on FEM standards. The system
can be designed to suit any type of product. |
|
| |
| |
|
| Rack
Supported Building: |
 |
As
the cost of land, material and labor escalates this concept
becomes a more economical warehousing solution to high bay storage
of above 20meters. The uniqueness of this construction lies
in the fact that it does not require conventional structural
columns to support the walls and roof. They are fixed directly
to the racking structure to complete the building with huge
savings in both construction time and cost. However, this form
of construction requires extremely accurate engineering tolerances. |
|
| |
|
| |
|
| |
| |
|
| Cantilever
Racking |

Courtesy: Keppel Logistics,
Singapore |
Cantilever
racks for medium and heavy loads are found in daily use in all
branches of industry. The demands are varied and require that
the storage system can be adapted to the stored material and
not the other way round. The KRS system with its versatility
is unlimited with regard to dimensions and load capacity. Applications
range from manual to automatic operation, stationery or mobile
racks. Racks can be installed in doors or outdoors as required. |
|
| |
|
| |
Page Top |
| |
Back |